The Advantages of Electric Hardware Insertion Machines Over Hydraulic
When choosing a Hardware Insertion Machine, there are many features to consider: energy efficiency, maintenance costs, precision, user interface, and more.
Chief among these is the electric vs. hydraulic question. Until recently, most Hardware Insertion Machines were run by hydraulic motors, but in the last few years, electric machines, such as the PressOne Insertion Machine from CoastOne, have made an impact on the market, offering features and benefits that were previously unavailable in the hydraulic machines produced by Haeger and other manufacturers.
PressOne vs. Haeger
Electric Outshines Hydraulic
The PressOne Electric Hardware Insertion Machine operates solely on electricity, utilizing a servo motor-driven ball screw to generate force. This design significantly reduces energy consumption, with an average power usage of less than 0.4 kW.
In contrast, hydraulic machines like those from Haeger can consume up to 10 kW. This drastic reduction in energy usage not only lowers operational costs but also minimizes the environmental footprint, making the PressOne a greener alternative.
More Advantages of the PressOne Hardware Insertion Machine
Maintenance and Operational Costs
Hydraulic Hardware Insertion Machines require regular maintenance, including hydraulic fluid changes and the replacement of various components such as valves and seals. The PressOne eliminates these needs entirely, as it has no hydraulic components. This results in lower maintenance costs and less downtime, enhancing overall productivity.
Precision and Control
The PressOne electric Hardware Insertion Machine offers unparalleled precision with its adjustable force range (1 to 20 kN) and stroke length (up to 100 mm), both of which can be finely tuned in small increments. This level of control ensures consistent and accurate insertions, which is crucial for industries requiring high precision, such as aerospace and electronics. Haeger Hardware Insertion Machines, while robust, may not offer the same level of fine-tuned control and repeatability.
User-Friendly Interface and Automation
Equipped with a touch screen control panel, the PressOne allows for easy monitoring and adjustment of parameters. It also supports automated tooling systems and can be integrated with robotic arms or conveyor belts for automated loading and unloading. These features significantly enhance productivity and reduce the need for manual intervention. Haeger machines, although advanced, can require more manual setup and adjustments.
Safety and Ergonomics
Safety is a paramount concern in manufacturing environments. The PressOne Hardware Insertion Machine includes safety sensors mounted on the ram head, ensuring a fast and safe production cycle. Its ergonomic design also reduces operator fatigue, contributing to a safer and more comfortable working environment. While Haeger machines are equipped with safety features, the fully electric nature of the PressOne eliminates risks associated with hydraulic fluid leaks and pressure-related hazards.
Hardware Insertion Machine Comparison: PressOne vs. Haeger
| PressOne P1S-10 Electric Hardware Insertion Machine | Haeger 824 MSP 5E Hydraulic Hardware Insertion Machine | |
 |  | |
| Motor | Servo motor-driven ball screw | Hydraulic motor, pump, and fluids |
| Max Pressing Force | 10 tons | 8 tons |
| Motor Power | 5 kW | 3.7 kW |
| Max Opening/Approach | 4.7 in/s | no data available |
| Max Pressing Speed | 0.4 in/s | 1,400 insertions/hour |
| Repeatability of Force Setting | +/- 1% | +/- 2% |
| Throat Depth | 24.4 in | 24 in |
| Stroke Length | 9 in | 8.5 in |
| Fastener Range | M2 (1/64”) to M10 (3/8”) | M2 (1/64”) to M12 (1/2”) |
| Warranty | CoastOne offers a one-year warranty that covers defects in materials and workmanship, including parts and labor. | Haeger offers a one-year parts warranty and a two-year limited warranty on pneumatic components. The HaegerCare™ comprehensive service program covers all aspects of machine ownership, from initial inquiry to machine retirement. |
Comparison Highlights
- Pressing Force: Haeger Hardware Insertion Machines can reach up to 8 tons, while PressOne offers models with 5 and 10 tons.
- Motor Power: Haeger typically uses a 5 HP motor, whereas the PressOne P1S-10 has a significantly higher motor power of 5 kW compared to the P1S-5’s 2 kW.
- Throat Depth: Both brands offer similar throat depths, with Haeger and the PressOne P1S-10 reaching up to 24 inches.
- Stroke Length: PressOne Hardware Insertion Machines have slightly longer stroke lengths compared to Haeger’s adjustable range.
- Fastener Range: Both brands support a similar range of fastener sizes.
The PressOne Electric Advantage
The PressOne Electric Hardware Insertion Machine offers a host of advantages over traditional Haeger Hydraulic Insertion Machines. Its energy efficiency, lower maintenance costs, superior precision, user-friendly interface, and enhanced safety features make it a superior choice for modern manufacturing needs. By opting for the PressOne, businesses can achieve higher productivity, lower operational costs, and a reduced environmental impact.
Automec is proud to be the exclusive distributor of the PressOne Electric Hardware Insertion Machine in North America, and to provide excellent service and support to our customers. If you are interested in learning more about the PressOne, or any other CoastOne product, please contact us today. We would be happy to answer your questions and provide you with a quote.